CNC MACHINING · GEARBOX REPAIR · HILLSBOROUGH, NJ

Request a Quote

Talk to the shop

Send a print, a photo or a description and we will come back to you with a price and a date. If it is faster to talk it through, call the shop — you will get a machinist, not a call center. Most of what we quote is build to print machining from a customer’s drawing. If you run a shop yourself, we also take overflow machining for service shops.

Call

(908) 431-9106
7:00am – 5:30pm, Monday to Friday
Saturdays by arrangement

Email

sales@zalamachine.com
Prints, STEP files and photos all welcome.

Shop

109 Stryker Lane, Building 3, Suite 11
Hillsborough, NJ 08844
Drop-offs and pick-ups during shop hours.

What to send us

The more of this you have, the faster the quote comes back. If you only have half of it, send it anyway and call us — we have quoted plenty of jobs from a photograph and a phone call.

For machined parts

  • A print, a STEP file, or the part itself
  • How many, and whether it repeats
  • Material — or just tell us what it has to survive
  • The tolerances and finishes that actually matter
  • When you need it

For a gearbox

  • Make and model, or a photo of the nameplate
  • What it is doing — noise, heat, metal in the oil, play in the output shaft
  • Whether it is down now or still running
  • Photos of the failure if it is already open
  • Whether you want it repaired, or a replacement part made

Whether your part fits

Worth a look before you write the email. If your part is outside this, say so anyway — we will tell you straight whether it is ours or point you somewhere better.

CNC turning28″ diameter × 60″ long — Okuma LB4000EX
CNC turning, long work14″ diameter × 83″ long — Doosan Puma 300XLY, our longest
Millingto 157″ — Zayer
5-axis mill-turnMori Seiki NTX2000
Bore honingto 26″ diameter × 120″ long
Gun-drillingto 4″ diameter × 96″ deep
Line boringto 20″ diameter across a 50″ span, in house
Liftingto 10 tons
Blown filmlips and die sections to 50″ diameter; spiral mandrels to about 20″
Materialsthrough Inconel and titanium
MeasurementKeyence portable CMM, profilometer, full manual gauging

How fast

1 – 2 weeks

Gearbox bearings and seals.

6 – 10 weeks

A full gearbox rebuild.

Often far quicker

General machining work.

The Little Egg Harbor water department drove to us with a broken stainless steel shaft. We made the replacement in two hours while their driver waited.

Our warranty

12-month warranty on our workmanship and the parts we supply.

If something we machined, fitted or replaced fails inside a year, bring it back and we will make it right.

What runs outside, and what does not

Gear teeth are cut by our gear-cutting partner. We machine the blank here — bore, keyways, journals — and we hold the schedule for the whole job. Heat treating, nitriding and plating go to vendors we have used for years. Shaft grinding is ours, in house, along with the line boring.

ITAR registered. Family run since 2002, three generations on the floor.