NEW JERSEY zala machine

facility list

02. machines

COMPLETE FACILITIES LIST.

Every machine below is on our floor in Hillsborough. CNC turning to 28″ diameter on the Okuma, and to 83″ long on the Puma. CNC milling to 157″ x 40″ x 70″. Manual turning to 60″ diameter on the vertical lathes and 170″ between centres on the Poreba. Honing from .060″ to 26″ diameter, up to 120″ long. Gundrilling to 4″ diameter, 96″ deep. We lift to 10 tons. If your part is near any of those limits, send the print and we will tell you straight away whether it fits.

CNC TURNING

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DAEWOO TURNING CENTER

Up to 20″ Diameter Turning x 54″ Long.
Great for Very Precise Turning.
Large and Small Quantities.

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OKUMA LB4000EX

Up to 28″ Diameter Turning x 60″ Long
High Precision Large Parts

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DMC DL 30

Up to 18″ Diameter Turning x 45″ Long
Precision Turning with Great Finishes
Great for Shafts and Adapters

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DN PUMA 300XLY

Up to 14″ Diameter Turning x 83″ Long

Our Longest CNC Turning Capacity

Great for Shafts, Screws and Extruder Components

CNC MILLING

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OKUMA GENOS 560V

High Speed Precision

Travel x-40″, y-20″, z-20″.
A great fast machine capable of heavy-duty, precise milling in all materials, with full 4-axis capabilities.Ā 

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OKUMA MILLAC VMC

Heavy Duty Work Horse

Travel x-60″, y-30″, z-30″, with 4th axis.
Great for Complex Precise Milling.

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ZAYER HORIZONTAL / VERTICAL CNC MILL

Largest CNC Capacity Job Shop Mill

Travel x-157″, y-40″, z-70″.
Large Precision CNC Milling.

5 Axis CNC Turning / Milling

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Mori Seiki NTX2000

5 Axis Complex Milling/Drilling

Up to 24″ Diameter Turning x 60″ Long
Blown Film Die/Aerospace/Energy

LARGE MANUAL TURNING

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Poreba Horizontal Lathe

32″ Diameter Turning Capacity 170″ Long-with Taper Attachment.Ā 
Very Tough and Great at Heavy-Duty Turning.

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Giddings & Lewis Vertical Turret Lathe I

60″ Max Turning Diameter
Large Housings, Castings, Forgings, Rings, Gaskets

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Giddings & Lewis Vertical Turret Lathe II

60″ Max Turning Diameter
Large Housings, Castings, Forgings, Rings, Gaskets

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Tur Horizontal Lathe

26″ Diameter Turning Capacity, 160″ Long.Ā 
Very Precise, great for large precise work.

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Tarnow Lathe

26″ Diameter Turning Capacity, 120″ Long.Ā 
Very handy machine perfect for what we consider medium size work.

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Ikegai Lathe

20″ Diameter Turning Capacity, 60″ Long.Ā 
Great for Medium Sized Turning.Ā 

MANUAL MILLING

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Devlieg Boring Mill

Travel x-96″, y-40″, z-70″.
Used for Heavy-Duty Milling and Boring.
Line boring to 20″ diameter over roughly a 50″ span.
5.0″ spindle.

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Reiden Horizontal / Vertical Mill

Travel x-86″, y-28″, z-45″.Ā 
Very flexible machine, great for precise work.Ā 

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Cincinnati Mill

Travel x-84″, y-15″, z-35″.Ā 
Very Tough Milling Machine.Ā 
Great at Heavy-Duty Roughing.

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2-Bridgeport Series 2 Mills

Travel x-54″, y-14″, z-15″.Ā 
Very flexible and precise machines.Ā 

honing

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Sunnen MBB 1660 Horizontal

Capable of Honing from .060″ to 2.0″ Dia. 10″ Long. Excellent Honing Machine for the smallest of the small.Ā 

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2-Sunnen MBB 1803 Horizontal

Honing from 3/4″ Dia. to 2″ Dia. 16″ Long.

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Sunnen SV-10 Vertical Programmable Hone

Capable of Honing 1/2″ to 18″ Dia. 12″ Long. Excellent Machine that produces super finish and tolerance.Ā 

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Sunnen HTH4000 Tube Hone

Honing from 1/2″ to 26″ ID-120″ Long.
This Machine achieves a great finish and tight tolerance in long tubes and pipes.Ā 

gun-drilling

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Large Gundrill Machine

Capable of Drilling from 5/16 in. to 4 in. diameter 96 in. deep.Ā 

GRINDING

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Brown & Sharpe Surface Grinder

Capable of Grinding 24″ x 8″ x 12″ High.Ā 

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Large Surface Grinder

Capable of Grinding 14″ x 60″ Long x 13″ High.

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Cylindrical Grinding

Cylindrical grinding in house to 9″ diameter x 66″ long.

INSPECTION

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Keyence XM-5000 Portable CMM

Portable CMM used on the floor for measuring large parts and for reverse engineering work.

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Manual Inspection Equipment

Verniers, micrometers, ID mics, depth mics, groove mics, bore gauges and depth gauges. Profilometer for surface finish.

LIFTING AND FABRICATION

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Lifting

Overhead lifting to 10 tons.

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Welding and Fabrication

Welding and fabrication in house — large weldments, machine frames, welded flanges and welded tubes. Welded, then machined under the same roof.